Dnipro Lining Plant Ltd.
Thick walled pipe, monolithic stone cast pipes, bands & others lining constructions.
Manufacturer of wear-resistant pipes LMT lined monolithic crystal composition LMT with a high content of manganese oxide. Innovative lines LMT designed for efficient нydrotransport abrasive slurries, tailings, ores, slag and ash mining and generation companies.
The power of innovation
Oxide manganese composition
High abrasion resistance is the characteristic property content of high level oxide manganese. Fabricated ceramic material has high level stand-up and other properties witch needed for use in hard conditions with minimum efficient of scale.
Monolith technology
  • Body of iron construction is lining by amorphous prepared liquid melt
  • Formation crystal constitution of needed length in process of inertial cooling and compressing
  • Discharge of excess of melt
  • Annealing and final layout of crystal monolith in thick walled pipe body
High Economy
High economy of thick walled pipe - bands rate of discount payback. Long-term of exploitation without service.
Advanced Features
High level mechanical properties are form complementary advantages:
  • Thickness of lining is choose a customer 50 -150 mm
  • Possibility of reinforcement witch will be based on customer specification
  • Possibility of welding
  • Possibility of production heated lining pipe-systems
Features
Preservation of operational characteristic at any damage. This feature is reached by monolithic construction and lining thickness
Information of enterprise.

Dnipro lining plant Ltd. was organized in 2011 for commercialization and development of monolithic crystalline materials and ceramic constructions.

Strategic task of the company is radical cost reduction by using inexpensive heavy – wall monolithic thick walled pipe oxide-ceramic construction for mining.

Trademark: LMT pipes. ©

Lining production is organized on territory one of the iron foundry of «Nicopol ferroalloy plant» witch is the biggest manganese producer in Europe

In “Soviet time” was widespread development with participation of The National Academy of Sciences of Ukraine and leading expert centres for effective use manganese alloy slag in public household.

Since in early post-Soviet era this material base was stagnation. New stage of development was start in 2011 with foundation of our company and common strategy with management of «Nicopol ferroalloy plant». The fulfilment of these projects allow to improve production technology and sales satisfy customer requirements.

On the national business rating Dnipro lining plant Ltd. received official status “Industry leader 2014”, “Industry leader 2015”, “Exporter of Ukraine 2014”

Among Ukraine company’s it takes 6 place of export. 13 place in rating TOP-85 (gold) of Ukraine national rating “Leader Industry 2015“.

Among companies of Dnepropetrovsk region takes :
  • 2 place in Top – 7 (Gold) 2013 -2014
  • 3 place in nomination “Scale of production & solvency” 2013 – 2014
  • 6 place in nomination “Social index” 2013 – 2014
  • 2 place in nomination “ Investments attraction” 2013 – 2014
  • 35 place in nomination “Authorized capital”2012 – 2013
Monolith Lining

After 1 year of intensive use.

Outgassing process (Cooling ) whole lining creation of crystal grid and lining LMT and fixation in a body of iron pipe from smooth and uniform swagging not only straight section.
Monolith
Durability
Thickness
High Reliability
Glue lining
Low Hydropercussion resistance
Crushed from damage
Destruction from coefficient of thermal expansion

After a 1/2 year of use potash pulp.

Lining thick walled pipes and taps glued by cast basalt insert cylinder form or radial tile. Lining usually is in body of iron pipe and thus closing cement substance, glue.
Gallery
Products
Steel pipes by monolith stone casting LMT
TU U 23.2-37525685-011:2012
Type Outer Ø, mm Internal Ø, mm thickness of pipes, mm Weight, kg/rm
Pipe LMT 219 219 139 35 70
Pipe LMT 273 273 183 40 90
Pipe LMT 325 325 220 45 110
Pipe LMT 426 426 314 50 210
Pipe LMT 478 478 365 50 240
Pipe LMT 530 530 416 50 320
Pipe LMT 630 630 514 50 360
Pipe LMT 720 720 600 50 450
Pipe LMТ 820 820 700 50 520
Pipe LMT 1020 1020 900 50 800
Pipe LMT 1220 1220 1100 50 900
Physical-chemical characteristics LMT
Name Unit of measure Index
1 Acid resistance, no less than in H 2 SO 4 % 96,4
2 Acid resistance, no less than in HCL % 89,1
3 Compressive strength MPa 500-600
4 Bend strength MPa 50-70
5 Elastic modulus hPa 350
6 Water absorption, no more than % 0,2
7 Ratio, no less than kg/cm 3 2,9
8 Impact strength, no less than kJ/m 2 50
9 Freezing resistance, no less than cycles 100
10 Operation temperature (thermal resistance) °C 600-900
11 Hardness, no less than Mohs 8+
12 Thermal Expansion Coefficient deg. -1 6,3 – 6,8х10 -6
13 Electric resistance Ohm . cm 2 10 14
14 Melting point °C 1350
15 Wearability g/ cm 2 0,01-0,02
Name Unit of measure Index
1 Acid resistance, no less than in H 2 SO 4 % 96,4
2 Acid resistance, no less than in HCL % 89,1
3 Compressive strength MPa 500-600
4 Bend strength MPa 50-70
5 Elastic modulus hPa 350
6 Water absorption, no more than % 0,2
7 Ratio, no less than kg/cm 3 2,9
8 Impact strength, no less than kJ/m 2 50
9 Freezing resistance, no less than cycles 100
10 Operation temperature (thermal resistance) °C 600-900
11 Hardness, no less than Mohs 8+
12 Thermal Expansion Coefficient deg. -1 6,3 – 6,8х10 -6
13 Electric resistance Ohm . cm 2 10 14
14 Melting point °C 1350
15 Wearability g/ cm 2 0,01-0,02
References
Also our thick walled pipeline successfully exploited these companies:
  • Navoi Mining Metallurgical Plant (Uzbekistan) Ø1020 ;
  • Kachkanar mining and processing enterprise (Russia) Ø 426;
  • Sokolovo-Sorbaysky Mining and Processing Plant (Kazakhstan) Ø530;
  • Kola Mining Metallurgical Company (Russia) Ø219;
  • Mikhailovsky Mining and Processing Plant (Russia) company Metalloinvest Ø1020;
  • Angarsk CHP-10, Irkutskenergo (Russia) Ø 530;
  • Kazan CHP-2 (Tatarstan) Ø530;
  • Slavyansk CHP (Ukraine) Ø530;
  • Darnitskaya CHP (Ukraine) Ø530;
  • Joint-stock company Apatit (Russia) Ø530.
Thick walled pipelines laid down in the new construction projects 2015-2017:
  • Garlytsky Mining and Processing Plant, Turkmenistan;
  • Bystrinsky Mining Processing Plant, Russia;
  • RiM "Polyus Gold", Russia;
  • Armenia.
Other
Our partners
Contacts
PRODUCTION

LLC Dnipro Lining Plant

53221, Ukraine, Dnipropetrovsk region,

Nikopol, pr. Trubnikov, 91

Tel: +38 (056) 665-02-12; fax +38 (056) 622-30-15; +38 (067) 261-67-76

E-mail: ooodfz.ua@gmail.com

Dealer for the sale of products in the Russian Federation:

LLC Belgorodtorgsnab

308013, Belgorod, st. Makarenko, 2-g

Tel +7 499 380 7755

UCCI FZE:

Jebel Ali Office No. LB 18, 2203

P.O. Box: 61389, Dubai, United Arab Emirates

+971 50 457 84 03, +971 50 559 37 04

http://uccigroup.com

Authorized representative in Asian countries:
LLC Solidpipe

214006, Russian Federation

Smolensk city, 44А-36 Frunze Str.,

Phone: +7-499-1139467

E-mail: sales@solidpipe.ru

General e-mail: info@futerovkalmt.ru